Effortless Production Monitoring and OEE Calculation Using IIoT Gateways

In the modern manufacturing environment, optimizing production and achieving operational efficiency is no longer optional—it is essential for staying competitive. Overall Equipment Effectiveness (OEE) is a powerful metric to measure and improve manufacturing productivity, but traditional methods of calculating OEE often involve tedious data collection and manual inputs prone to error.

Autobits’ IIoT gateway takes the guesswork out of the process. With real-time data capture and cloud-enabled monitoring, manufacturers can now track performance, availability, and quality seamlessly. This article explores how IIoT gateways have simplified production output tracking and OEE calculations, along with a case study showcasing the impact on an FMCG production unit.

Revolutionizing Production Monitoring with IIoT Gateways

IIoT gateways act as intelligent hubs, collecting machine data and transmitting it to cloud platforms. These gateways eliminate the need for manual reporting, providing manufacturers with real-time insights into machine health and performance. Unlike traditional SCADA systems, which offer limited reporting capabilities, IIoT gateways are designed for dynamic data analytics with automated alerts.

Key features of Autobits’ IIoT gateway:
– Seamless Data Collection: It connects directly to PLCs and sensors, transmitting data in real time.
– Edge Processing for Immediate Action: Alerts can be generated locally, notifying operators via WhatsApp, Telegram, or SMS.
– Cloud-Connected Dashboards: Managers get a complete overview of production performance, bottlenecks, and OEE metrics.

How Autobits Simplifies OEE Calculation

Calculating OEE with an IIoT gateway is simple, accurate, and reliable. Here’s how each key component of OEE is tracked:

Case Study: How an FMCG Giant Boosted OEE by 12% with Autobits

Challenge: A prominent FMCG company struggled with frequent machine downtimes and fluctuating OEE. The reliance on manual data entry resulted in reporting delays and unrecorded issues, making it difficult to maintain consistent production. Despite regular maintenance schedules, sudden breakdowns continued to affect output.

Solution: Autobits deployed IIoT gateways across multiple packaging lines, connecting them to sensors and PLCs. The system allowed operators to scan QR codes on machines to report issues, log downtime, and enter rejection data in real time. Production data was transmitted to the cloud, where managers accessed live dashboards with OEE metrics and alerts.

Results:
– OEE increased by 12% within three months due to improved visibility into downtime causes and quicker resolutions.
– Operators reported production issues instantly, leading to faster decision-making and minimized downtime.
– Manual errors decreased by 90%, while the maintenance team leveraged predictive trends to schedule maintenance.

Why Autobits IIoT Gateway is a Game Changer for Manufacturers

Take Control of Your Production with Autobits

Monitoring production output and calculating OEE doesn’t have to be complicated. With Autobits’ IIoT gateway, you gain complete visibility into your manufacturing process, from production to quality control.

Are you ready to transform your operations and increase your productivity?
Contact us to schedule a free consultation and see how our IIoT gateway can unlock your factory’s full potential.

Hardik Bhuva
+91-9913199997
com@autobits.in